NCMT at MACH 2026

MACH 2026 will see NCMT introduce the Makino a800Z to the UK market. The large-frame, 5-axis horizontal machining centre (HMC) has been developed for high-precision, high-throughput machining of sizeable aluminium, steel and titanium components.

The a800Z features a twin-pallet configuration with 800 mm square pallets, each capable of supporting workpieces weighing up to 2,000 kg. The design is aimed at manufacturers requiring both volume productivity and consistent accuracy when machining large, multi-face components in single set-ups.

Linear travels of 1,280 mm [AG1.1]in X, 1,200 mm in Y and 1,325 mm in Z are combined with a full 5-axis configuration, using a rotary B-axis and C-axis table arrangement that allows complex components to be machined in one hit. Rapid traverse rates of up to 60 m/min on linear axes support high metal removal rates and reduced cycle times.

Spindle options include high-torque and high-speed variants, with maximum speeds up to 10,000 rpm as standard there is an option for 15,000 rpm [AG2.1]and power ratings designed to handle aggressive roughing as well as fine finishing operations. The spindle nose is supported by Makino’s thermal-stabilised structure, ensuring dimensional accuracy is maintained even during extended unmanned production runs.

As with all Makino large HMC platforms, chip evacuation has been a primary design focus. The working area incorporates steeply sloped panels and high-volume coolant delivery from multiple points, ensuring swarf is rapidly cleared from the cutting zone. Chips are directed into a high-capacity conveyor system, preventing recutting and protecting surface finish quality.

The machine is equipped with Makino’s eSTABILISER thermal management system, which actively compensates for ambient temperature changes. This allows consistent micron-level accuracy without the need for costly climate-controlled workshops, reducing overall energy consumption and operating costs.

Tool storage options are scalable, with magazine capacities extending well beyond 200 tools, making the a800Z suitable for complex part families and high-mix production environments. Automation readiness is integral to the platform, with compatibility for pallet pools and external handling systems.

The Makino a800Z will be on display throughout MACH 2026 on the NCMT Stand 19-130, where visitors can discuss application suitability, automation integration and ROI modelling with NCMT engineers.

At-a-glance positioning summary

NCMT to showcase advanced multi-tasking capability with live Daruma Doll machining at MACH 2026

Visitors to MACH 2026 will be able to see the full capabilities of modern multi-tasking machining brought to life on NCMT stand (19-130), as the Okuma MULTUS U3000 2SW 1500 produces intricately machined Daruma dolls live throughout the exhibition.

The choice of the Daruma Doll is rich in symbolism and is regarded as a talisman of good luck to the Japanese. It also highlights the longstanding ties between the UK manufacturing technology provider and the Japanese machine tools powerhouse; a relationship built on engineering excellence.

Rather than a simple demonstration piece, the Daruma has been selected for the complexity of its geometry and the breadth of processes required to complete it. The component is machined from aluminium and combines turning, drilling, 5-axis milling and friction stir welding within a single, fully integrated process.

Production begins with manually loading the bar and pulling it using the sub spindle. This is followed by rough and finish turning of the lower half using high efficiency insert tooling. From there, the machine’s twin-spindle configuration enables simultaneous machining of both halves of the component, significantly reducing cycle time while maintaining alignment and accuracy.

Internal machining operations are then carried out, including drilling and precision ID milling at speeds of up to 12,000 rpm. The joint faces are prepared through controlled turning operations before the two halves are permanently joined using friction stir welding a process that highlights the machine’s ability to integrate advanced manufacturing techniques beyond conventional cutting.

Following welding, the lower section is re-machined to achieve final dimensional accuracy, before detailed engraving of the Daruma’s facial features is completed using 5-axis milling. The component is then parted off the bar and undergoes final outside turning to achieve the required surface finish and form.

Jonathan Smart, Managing Director of NCMT, said: “The Daruma doll is a fitting way to demonstrate the capability of the MULTUS U3000 2SW 1500. It allows us to showcase complex turning and 5-axis milling in a single process and a whole host of other intricate processes, giving visitors a clear view of what the machine can deliver in a real-world application.”

“It also carries an added significance symbolising good fortune which is something we are pleased to share with our customers old and new.”

This sequence demonstrates the full versatility of the MULTUS U3000 2SW 1500, combining multiple processes in a single set-up to eliminate rehandling, improve accuracy and reduce overall production time. Okuma’s Thermo-Friendly Concept ensures consistent dimensional stability throughout, from cold start to extended running.

Visitors can see the MULTUS U3000 2SW 1500 in action on NCMT’s Stand 19-130 and speak with their technical specialists who will be available to answer any questions.

www.ncmt.co.uk